{"id":9520,"date":"2024-06-03T22:29:55","date_gmt":"2024-06-03T19:29:55","guid":{"rendered":"http:\/\/tepestatikboya.com\/tr\/?p=9520"},"modified":"2024-06-07T21:26:29","modified_gmt":"2024-06-07T18:26:29","slug":"toz-boya-uygulama-asamalari","status":"publish","type":"post","link":"https:\/\/tepestatikboya.com\/tr\/toz-boya-uygulama-asamalari\/","title":{"rendered":"Uygulama A\u015famalar\u0131"},"content":{"rendered":"

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Toz Boya Uygulama A\u015famalar\u0131<\/h4>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\n\t\t\t\n\t\t<\/div>\n\t\t\n\t\t\t\t\t \t\t\t\t\t
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Toz Boya uygulama a\u015famalar\u0131 3 ana safhadan olu\u015fur.<\/p>\n\t\t<\/div>\n\t\t\n\t\t

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Y\u00dcZEY TEM\u0130ZLEME VE K\u0130MYASAL \u00d6N \u0130\u015eLEM<\/h4>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\n\t\t\t\n\t\t<\/div>\n\t\t\n\t\t\t\t
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Toz boya ile kaplanacak olan y\u00fczey ya\u011f, kir, pas ve toz gibi t\u00fcm yabanc\u0131 maddelerden ar\u0131nd\u0131r\u0131lmal\u0131d\u0131r. Ayr\u0131ca kimyasal bir madde ile kaplama da y\u00fczeye \u00e7e\u015fitli \u00f6zellikler katar. Boyanacak malzeme \u00f6n temizlemeden sonra, fosfat veya kromat gibi bir tabaka ile kaplan\u0131rsa, g\u00f6zenekli hale gelen y\u00fczey boyay\u0131 daha kuvvetli tutarken, gelecek herhangi bir darbede korozyon ilerlemesini de durdurur. Y\u00fczey i\u015flemleri aras\u0131nda s\u00fcre\u00e7 \u015fartlar\u0131na g\u00f6re durulama ve kurutma gibi ara i\u015flemler de olabilir.<\/div>\n\t\t<\/div>\n\t\t\n\t\t
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TOZ BOYA KAPLAMA<\/h4>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\n\t\t\t\n\t\t<\/div>\n\t\t\n\t\t\t\t
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Toz Boya ile y\u00fczeyi kaplama de\u011fi\u015fik y\u00f6ntemlerle ger\u00e7ekle\u015ftirilebilir. \u00d6zellikle bilinen ve kullan\u0131lan y\u00f6ntemler:<\/p>\n

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    Ak\u0131\u015fkan Yatak Y\u00f6ntemi: Ak\u0131\u015fkan Yatak Boyama sisteminde, bir kabin ve alt\u0131nda havan\u0131n ge\u00e7ebilece\u011fi, tozun ge\u00e7emeyece\u011fi bir kabartma taban\u0131 bulunur. Bu tabana g\u00f6nderilen bas\u0131n\u00e7l\u0131 hava, toz boyay\u0131 havaland\u0131r\u0131r ve kaynayan bir g\u00f6r\u00fcnt\u00fcye sahip olmas\u0131n\u0131 sa\u011flar. (Tabanca sistemlerinde bulunan boya hazneleri gibi). Kabinin \u00fcst\u00fcnde dola\u015fan rayl\u0131 sistemler ile boyanacak y\u00fczeyler kaynamakta olan tozun i\u00e7ine dald\u0131r\u0131l\u0131r ve \u00e7\u0131kar\u0131l\u0131r. Daha sonra, toz ile kaplanm\u0131\u015f y\u00fczeyler f\u0131r\u0131nlara g\u00f6nderilir. Toz Boya\u2019n\u0131n y\u00fczeye yap\u0131\u015fmas\u0131 2 de\u011fi\u015fik \u015fekilde olabilir. Bunlardan birincisinde boyanacak y\u00fczeyler \u0131s\u0131t\u0131l\u0131r ve toz s\u0131cakl\u0131k sayesinde y\u00fczeye yap\u0131\u015f\u0131r. \u0130kincisinde ise kaynamakta olan Toz Boya elektrostatik y\u00fcklenir ve boyanacak y\u00fczey topraklan\u0131r. Negatif ve pozitif y\u00fcklerin birbirlerini \u00e7ekmesi mant\u0131\u011f\u0131yla y\u00fczey toz boya ile kaplan\u0131r.<\/div>\n
    Ak\u0131\u015fkan Yatak tekni\u011finin en b\u00fcy\u00fck dezavantaj\u0131 boya kal\u0131nl\u0131\u011f\u0131n\u0131n ayarlanabilirli\u011finin zor olmas\u0131d\u0131r. \u00c7ok kal\u0131n y\u00fczeyler nedeni ile boya sarfiyat\u0131 \u00e7oktur ve toplam kullan\u0131m maliyeti y\u00fcksektir. \u00c7ok yayg\u0131n kullan\u0131lan bir y\u00f6ntem olmamas\u0131na ra\u011fmen tabanca uygulamas\u0131 \u00e7ok zor olan k\u00fc\u00e7\u00fck par\u00e7alar\u0131n boyanmas\u0131 gibi i\u015flevler i\u00e7in kullan\u0131labilir.<\/div>\n<\/li>\n<\/ul>\n

     <\/p>\n

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      Elektrostatik P\u00fcsk\u00fcrtme (Tabanca) Y\u00f6ntemi: Toz Boya taneleri hava ile s\u0131v\u0131la\u015ft\u0131r\u0131l\u0131p tabancalara ta\u015f\u0131n\u0131rlar ve burada Korona tip tabancalarda 10-150 kV ile veya s\u00fcrt\u00fcnme (tribo) ile y\u00fcklenirler. Y\u00fcklenmi\u015f tozlar, topraklanm\u0131\u015f y\u00fczeylere tutunurlar. Y\u00fczeye tutunamay\u0131p d\u00fc\u015fen tozlar havaland\u0131rma sistemleri ile toplan\u0131p filtre edilirler ve toz boyaya kar\u0131\u015ft\u0131r\u0131larak tekrar kullan\u0131l\u0131rlar. Bu y\u00f6ntemin uygulanmas\u0131n\u0131 sa\u011flayan 2 \u00e7e\u015fit y\u00fcklenme\/tabanca bulunmaktad\u0131r. Elektrostatik p\u00fcsk\u00fcrtme y\u00f6nteminde kullan\u0131lan tabanca \u00e7e\u015fitleri ve \u00f6zellikleri a\u015fa\u011f\u0131daki gibi listelenebilir.<\/div>\n<\/li>\n<\/ul>\n\t\t<\/div>\n\t\t[\/vc_column][\/vc_row][vc_row][vc_column width=”1\/2″][vc_single_image image=”9524″ img_size=”full” css=”” parallax_scroll=”no” woodmart_inline=”no”]\n\t\t
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      CORONA<\/h4>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\n\t\t\t\n\t\t<\/div>\n\t\t\n\t\t\t\t
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      • Elektrik ak\u0131m\u0131 sayesinde y\u00fcklenme kontrol edilebilir. Her kal\u0131nl\u0131kta ve her tip toz boya kullan\u0131l\u0131r.<\/li>\n
      • S\u0131cakl\u0131k, nem gibi \u00e7evre fakt\u00f6rlerinin etkisi azd\u0131r.<\/li>\n
      • Tabanca ve i\u015fletme maliyeti d\u00fc\u015f\u00fck.<\/li>\n
      • Faraday kafesi olu\u015fur Voltaj ayar\u0131 ile film kal\u0131nl\u0131\u011f\u0131 de\u011fi\u015febilir.<\/li>\n
      • Y\u00fcksek sarfiyat.<\/li>\n
      • Boya de\u011fi\u015fikli\u011fi (Sistem temizli\u011fi) kolay olur.<\/li>\n
      • Geri iyonla\u015fma riski y\u00fcksek.<\/li>\n<\/ul>\n\t\t<\/div>\n\t\t[\/vc_column][vc_column width=”1\/2″][vc_single_image image=”9525″ img_size=”full” css=”” parallax_scroll=”no” woodmart_inline=”no”]\n\t\t
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        TR\u0130BO<\/h4>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\n\t\t\t\n\t\t<\/div>\n\t\t\n\t\t\t\t
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        • Y\u00fcksek voltaj ihtiyac\u0131 yok. S\u00fcrt\u00fcnme ile boya y\u00fcklenir.<\/li>\n
        • \u00d6zel tanecik boyutunda ve tribo tasarlanm\u0131\u015f boyalar kullan\u0131l\u0131r.<\/li>\n
        • \u00c7evre fakt\u00f6rlerinden kolay etkilenir.<\/li>\n
        • Maliyeti y\u00fcksek.<\/li>\n
        • Faraday kafesi etkisi yok.<\/li>\n
        • Hava ayar\u0131 ile film kal\u0131nl\u0131\u011f\u0131 de\u011fi\u015febilir.<\/li>\n
        • D\u00fc\u015f\u00fck sarfiyat.<\/li>\n
        • Boya de\u011fi\u015fikli\u011fi zor olur.<\/li>\n
        • Geri iyonla\u015fma riski d\u00fc\u015f\u00fck.<\/li>\n<\/ul>\n\t\t<\/div>\n\t\t[\/vc_column][\/vc_row][vc_row][vc_column]\t\t
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          Son zamanlarda geli\u015ftirilen yeni teknikler ile Korona tabancalarda olu\u015fan fazla iyon, tabancan\u0131n namlu b\u00f6l\u00fcm\u00fcne konulan toplay\u0131c\u0131 ile topra\u011fa ak\u0131t\u0131lmakta ve b\u00f6ylece Faraday Kafesi etkisi azalmaktad\u0131r. Bu tip tabancalar\u0131n\u0131n \u00f6zel ad\u0131 S\u00fcper Korona\u2019d\u0131r.
          \nAyr\u0131ca tabancalar Man\u00fcel ve Robot olarak da ikiye ayr\u0131l\u0131rlar. Robot tabancalar \u00e7ok miktarda toz boya kullanan firmalar taraf\u0131ndan tercih edilirler. Tamam\u0131yla otomatiktirler ve bilgisayar kontrol\u00fc ile kullan\u0131l\u0131rlar. Bu sayede, kullan\u0131c\u0131 toz ile temas etmez.
          \nManuel tabancalar tamamen elle kontrol edilirler. Ara\u015ft\u0131rma Geli\u015ftirme Laboratuvarlar\u0131\u2019nda, Kalite Kontrol B\u00f6l\u00fcmleri\u2019nde veya kullan\u0131c\u0131lar\u0131n Tamir ve R\u00f6tu\u015f B\u00f6l\u00fcmleri\u2019nde kullan\u0131l\u0131rlar.<\/div>\n\t\t<\/div>\n\t\t\n\t\t
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          FIRINLAMA<\/h4>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\n\t\t\t\n\t\t<\/div>\n\t\t\n\t\t\t\t
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          F\u0131r\u0131nlama ko\u015fullar\u0131, kullan\u0131c\u0131dan al\u0131nan bilgiler do\u011frultusunda, toz boyay\u0131 \u00fcretici firma taraf\u0131ndan belirlenir. Burada \u00f6nemli olan, verilen bilgiler \u0131\u015f\u0131\u011f\u0131nda boyal\u0131 y\u00fczeyin (metalin) istenilen s\u0131cakl\u0131\u011fa ula\u015fmas\u0131ndan sonra zaman\u0131n tutulmas\u0131d\u0131r. Her boyan\u0131n kendine \u00f6zg\u00fc bir s\u0131cakl\u0131k-zaman e\u011frisi bulunur.<\/div>\n
          A\u015fa\u011f\u0131da \u00f6rne\u011finin g\u00f6r\u00fcld\u00fc\u011f\u00fc gibi, toz boya \u00e7e\u015fitli s\u0131cakl\u0131k ve s\u00fcrelerde f\u0131r\u0131nlanabilir. S\u0131cakl\u0131k artt\u0131k\u00e7a, f\u0131r\u0131nlama s\u00fcresi d\u00fc\u015fer. Kullan\u0131c\u0131 firma kendi parametrelerine g\u00f6re bu e\u011frinin \u00fczerinden g\u00fcvenli s\u0131cakl\u0131k ve s\u00fcre se\u00e7ebilir. Ancak grafikte de g\u00f6r\u00fcld\u00fc\u011f\u00fc gibi ekstrem s\u0131cakl\u0131k ve s\u00fcrelerde d\u00fczg\u00fcn f\u0131r\u0131nlama s\u00f6z konusu olmayacakt\u0131r; 500\u00b0C\u2019de 1 dk. , 50\u00b0C\u2019de 10 dk. gibi. \u00c7\u00fcnk\u00fc bu f\u0131r\u0131nlama ko\u015fullar\u0131 toz boya re\u00e7etesinde olu\u015facak reaksiyonlar i\u00e7in uygun de\u011fildir.<\/div>\n\t\t<\/div>\n\t\t[vc_single_image image=”9526″ img_size=”full” css=”” parallax_scroll=”no” woodmart_inline=”no”]\t\t
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          Toz boyan\u0131n \u00f6zelliklerine uygun bir y\u00fczey olu\u015fturmas\u0131 i\u00e7in, mutlaka f\u0131r\u0131nlan\u0131p pi\u015firilmesi gereklidir. Toz boyada pi\u015fme 120\u00b0C ile 250\u00b0C aras\u0131nda olabilir. Pi\u015fme s\u0131cakl\u0131\u011f\u0131 kullan\u0131lan toz boyan\u0131n cinsine, boyanan y\u00fczeyin a\u011f\u0131rl\u0131\u011f\u0131na ve f\u0131r\u0131nlama s\u00fcresine ba\u011fl\u0131d\u0131r. Belirli bir s\u0131cakl\u0131kta, pi\u015fme s\u00fcresi f\u0131r\u0131n dizayn\u0131na, boyanacak y\u00fczeyin tipine, \u015fekline ve kal\u0131nl\u0131\u011f\u0131na ba\u011fl\u0131d\u0131r. Do\u011fru f\u0131r\u0131nlama s\u0131cakl\u0131\u011f\u0131n\u0131 se\u00e7mek toz boya i\u00e7in ger\u00e7ekten \u00e7ok \u00f6nemlidir. Pi\u015fme prosesi esnas\u0131nda, en d\u00fc\u015f\u00fck ve en y\u00fcksek s\u0131cakl\u0131klar\u0131 g\u00f6zlemlenmesi gerekir. \u00c7\u00fcnk\u00fc normalden d\u00fc\u015f\u00fck s\u0131cakl\u0131klar eksik f\u0131r\u0131nlamaya yol a\u00e7arken, y\u00fcksek s\u0131cakl\u0131klar da sararmaya ve y\u00fczeyde a\u00e7\u0131lmalara neden olabilir. Pi\u015fme ko\u015fullar\u0131, daha \u00f6nceden belirlenmeli veya toz boya \u00fcreticisi taraf\u0131ndan verilmelidir.<\/div>\n\t\t<\/div>\n\t\t\n\t\t
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          BOYAMA PROSES\u0130<\/h4>\n\t\t\t\t\t\t\t<\/div>\n\t\t\t\n\t\t\t\n\t\t\t\n\t\t<\/div>\n\t\t\n\t\t[vc_single_image image=”9536″ img_size=”full” css=”” parallax_scroll=”no” woodmart_inline=”no”][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

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